VACCINE INSIGHTS

Vaccine Spotlights 2025

February

Combination vaccines
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Combination vaccines

As immunization schedules grow more crowded, multipathogen combination vaccines are increasingly attractive. What are the immunological, regulatory, manufacturing/formulation, supply chain, and analytical hurdles for new combination vaccines?

  • Rationalizing adult and infant vaccine schedules with new combination vaccines to improve uptake and coverage
  • Policy interventions to incentivize combination vaccine development
  • Optimizing policy and regulatory pathways for monopathogen combination vaccines and applying learnings to multipathogen combinations
  • Applications of combination vaccines in LMIC and for neglected diseases
  • Identifying priority combination vaccine targets, taking into account syndromic approaches, existing vaccine schedules, and technical challenges
  • Achieving good protection with a low volume in combination vaccines
  • Assessing and overcoming the risk of immune interference due to antigenic competition, epitopespecific suppression, or adverse adjuvant interactions
  • Clinical development challenges for and regulatory approaches to combination vaccines
  • Addressing analytical challenges for combination drug products: stability, characterization, interactions
  • Are risk-based approaches available?
  • Choosing the right technological approaches for combination vaccine analysis
  • New opportunities for combination vaccines with RNA
  • Maintaining stability and shelf life for combined formulations

March

RNA vaccine R&D
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RNA vaccine R&D

Amit Khandhar
Guest Editor:
Amit Khandhar, Director of Formulations at HDT BIO

What’s next for RNA vaccines? How can we better understand and optimize the durability, reactogenicity, and stability of RNA vaccines at large scale?

  • How applicable are mRNA-LNP vaccines to a variety of unmet vaccine needs and how will they fit into the wider vaccine landscape?
  • What are the limitations of a multi-modality approach, and to what extent is it needed?
  • Improving antigen design with emerging AI/ML and sequencing tools
  • Learning more about immune responses to mRNA vaccines vs other vaccine platforms
    • Balancing immunogenicity and reactogenicity
    • Increasing durability of immune response— the role of antigen vs platform
  • How to generate long-term data to better understand rare adverse effects (e.g., myocarditis)?
  • To what extent can a specific mRNA-LNP formulation be considered a platform technology to simplify or fast-track the regulatory pathway to approval for next-gen products?
  • How close are we to refrigerated or room temperature formulations (e.g., using lyophilization or alternative nanoparticle formulations)?
  • Development of novel lipid nanoparticles or alternatives to lipids (e.g., polymers) for effective
  • RNA delivery
  • Challenges and advances in next-gen RNA vaccines (e.g., saRNA, circRNA)

April

Pandemic preparedness
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Pandemic preparedness

Rosamund Lewis
Guest Editor:
Rosamund Lewis, Head, Smallpox Secretariat, Technical Lead for Orthopoxviruses at World Health Organization

In a changing world, pandemics are an increasing threat to global security. How can policy intervention, new technology, and global cooperation ensure an effective response to a potential pandemic?

  • Strengthening national and international collaboration and policy frameworks (e.g., The Pandemic Accord)
  • Preparing for emerging threats: the WHO priority pathogen list and beyond
  • Quantifying and reducing the threat of avian influenzas
  • Understanding and mitigating the impact of climate change and the threat of vector-borne diseases
  • Strengthening surveillance and diagnostics (e.g., by leveraging next-generation sequencing tools and global data sharing)
  • Harnessing computational tools and AI to model outbreaks and optimize vaccine clinical trials
  • Taking a pathogen family approach to vaccine development, rather than focusing on individual pathogens, to generate broadly protective vaccines
  • Will RNA be the platform of choice for future pandemic vaccines and how can it be optimized as such?
  • Defining the role of animal and human challenge studies in approval of vaccines for diseases with pandemic potential
  • Veterinary vaccine development: latest advances and meeting the need for a holistic, global approach
  • Addressing hurdles to building localized vaccine production infrastructure in LMIC

May

Vaccine manufacturing: upstream processing and raw materials
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Vaccine manufacturing: upstream processing and raw materials

With new platforms and indications hitting the market, manufacturers need to meet demand in a costeffective manner. How are new technologies changing how vaccines are produced?

  • Predicting productivity and capacity needs to meet future demand
  • Achieving a resilient raw materials supply chain: 
    • using modeling tools to identify weak links of the chain 
    • building in redundancy
    • identifying sustainable sources for finite materials
  • Developing new production platforms for faster, more cost-effective manufacturing of all vaccine platforms, from VLPs to RNA
  • Scaling up or scaling out? Overcoming scalability challenges for vaccine manufacturing
  • Overcoming regulatory and cost challenges to implement chemically derived media and cell-free manufacturing processes
  • Towards closed processes from cell bank onwards for aseptic process control
  • Future of process optimization—pursuing automation via AI/ML
  • Examining the challenges and benefits of combined facilities
  • Harnessing digital twin technology for decentralized manufacturing

June

Analytical innovation
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Analytical innovation

New modalities and a drive for faster clinical and commercial translation of vaccines is bringing fresh challenges for vaccine analytics and CMC. How can potency, safety, and characterization of vaccines be optimized?

  • Defining quality expectations earlier in development to speed up clinical translation and overcome bottlenecks in assay development
  • Overcoming hurdles to implementation of PAT in vaccine manufacturing
  • Leveraging computational fluid dynamics and other in silico tools to accelerate process and product development
  • Harnessing flow-based, individual cell-based assays for faster potency testing
  • Expanding the use of mass spectrometry for structural characterization, glycosylation profiling, and antigen quantitation during vaccine development
    • Could it also be applied in the QC lab?
  • Meeting increasingly stringent regulatory requirements for host cell protein and host cell DNA testing
  • Clearing hurdles to the implementation of NGS for adventitious agent testing for live vaccines
  • Evolving analytical strategies for emerging vaccine platforms—beyond mRNA
  • How and where specifically are AI/ML being applied to streamline vaccine analytical processes?

July

Sustainability in vaccine development and production
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Sustainability in vaccine development and production

Environmental and economic sustainability is particularly important for vaccines, due to their large-scale manufacturing and long lifecycle. How can we ensure global access to vaccines, while minimizing the impact on the planet?

  • Integrating in vitro alternatives to animal models—quality of data and regulatory implications
  • To what extent can computational modeling augment or even replace preclinical/clinical studies, and reduce waste?
  • Reducing environmental impact of vaccine production
  • Applying green chemistry principles
  • Addressing single-use plastics—what are the solutions/alternatives?
  • Overcoming regulatory barriers to implementing more sustainable processes
  • Towards sustainably sourced raw materials
  • Building long-term vaccine manufacturing capacity for the world
  • Localized vaccine manufacturing in LMIC—what number, size, and type of facilities are sustainable?
  • What local, continental, and global policy interventions are needed in the short and long term to support LMIC countries entering the vaccine manufacturing market?
  • How can policy and regulatory frameworks best support sustainable practices?
  • What is the optimal model to maintain manufacturing capacity for a pandemic response?

September

Vaccine manufacturing: downstream processing
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Vaccine manufacturing: downstream processing

Downstream processing, fill/finish, and supply chain remain common bottlenecks for vaccine manufacturing.

  • How are advances in these areas improving vaccine manufacturing?
  • Optimizing downstream processes with new tools and technologies
  • Expanding Design of Experiments to include more factors using AI/ML
  • Embracing diversity—developing purification approaches for multiple different platforms
  • How to scale-up production in a cost-effective manner? Sharing lessons learned
  • Automating manufacturing and visual control elements for improved efficiency and process control
  • What new considerations and opportunities for downstream processing accompany recent advances in lyophilization technology and its application?
  • Towards smoother tech transfer between manufacturing partners for faster, more efficient production
  • Building manufacturing capacity in LMIC—is working backwards from drug product manufacturing the right approach?
  • Digitization of supply chain and use of AI to optimize processes and maintain the controlled temperature chain
  • Improving access to vaccines with fridge-free formulations and pre-filled injectables

October

mRNA-LNP vaccine production
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mRNA-LNP vaccine production

Four years on from approval of the first COVID-19 mRNA-LNP vaccines, what have we learned about how to optimize process development, manufacturing, and analytics?

  • Addressing cost and availability of raw and starting materials for mRNA-LNPs
  • Optimizing and scaling up IVT with advanced automation and synthetic DNA templates
  • Efficient purification at scale—what progress in improving the removal of impurities such as dsRNA, proteins, and enzymes?
  • Enhancing sustainability of RNA facilities as demand increases
    • How to predict future demand for RNA vaccine manufacturing capacity?
  • Understanding mechanism of action of mRNA-LNPs and how impurities (e.g., dsRNA) affect mRNA vaccine immune responses
  • Is emerging mRNA-LNP analytical technology delivering the requisite improvements in the way of higher resolution/sensitivity and reduced sample volume? (e.g., purity profiles, poly-A tail characterization, encapsulation efficiency, stability)
  • Reducing sterility testing bottlenecks
  • Overcoming analytical challenges posed by multivalent mRNA vaccines
  • Understanding the evolving regulatory landscape for mRNA-LNP products to streamline development and mitigate risk
  • Advances and considerations in the development and implementation of platform approaches for lot release testing

November

How close are we to meeting the 100 days target to produce a vaccine?
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How close are we to meeting the 100 days target to produce a vaccine?

CEPI’s mission to shrink the timeline from recognition of a threat to a vaccine ready for initial authorization and large-scale manufacturing within 100 days has captured the imagination of the field. What policy, technological, and regulatory advances are needed to make the goal a reality?

  • What needs to happen before day 0, in terms of policy and technology?
    • Scalable technology and process
    • Establishing assays to characterize product
    • Rapidly programmable platform technologies
  • How can we ensure sustainable R&D funding for comprehensive diagnostic, therapeutic, and vaccine solutions?
  • Harnessing AI/ML to accelerate vaccine R&D
  • Establishing sustainable international clinical trial infrastructure
  • Working towards regulatory convergence for streamlined product and process development
    • Assessing progress to date towards preparatory regulatory approaches, such as pre-agreed correlates of protection and shared risk-benefit profiles
  • How can we strengthen post-approval studies?
  • Can protein-based vaccines narrow the gap on production speed by moving toward a platform/plug and play approach and optimizing cell culture?
    • Lessons from the antibody therapeutics field
  • Can mRNA-LNP vaccines be produced even faster with platform approaches for release testing?